Manufacture of shoe inserts

The technology for the industrial production of shoes takes place in several steps:

The 10 largest orthosis manufacturers

Orthotics make life easier for the people who use them. They relieve leg and back pain, change gait and improve well-being. However, this is only possible if you choose the right insoles. There are so many manufacturers in stores, pharmacies and on the Internet that it becomes confusing.

The right brand of insoles is the be-all and end-all. In our article you will get to know the ten best manufacturers that will suit you. Posts have been selected based on their offering, quality and the opinions of real customers.

Top 10 best orthosis manufacturers

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Thanks to a special sole with massage points, the insoles restore blood circulation and relieve leg fatigue and back pain. They also help with flat feet. Stimulating the acupuncture points on the feet has a positive effect on the entire body. They can be worn for several hours a day or permanently, you just have to get used to them. They are easy to use: cut them to your size along a special line and insert them into your shoe with the smooth side down. They can be used for preventive or therapeutic purposes. They are not recommended during pregnancy.

Rostov Insole Company

Children need appropriate footwear and orthopedic insoles to develop healthy foot position. 'Ordinary shoes increasingly cause foot deformities in children, which also affect posture.

Orthopedic shoes and insoles are not just therapeutic aids. Pediatricians, podiatrists and orthopedists agree that all children should wear them to prevent foot deformities and maintain healthy feet and spine.

To compensate for the lack of really good children's shoes and insoles on the Russian market, we set up their production in Rostov-on-Don.

Our company is particularly concerned with:

— Manufacture of individual insoles of any complexity for foot deformities, all associated pathological conditions, as well as for healthy feet subjected to increased stress (including pregnant women, athletes, with foot pain, as well as for shoes with a high heel up to 13 cm). We make insoles using two technologies: the express method in 10-15 minutes from semi-finished products and the unique 'Constructor' technology.

— manufacturing ORLINE Orthopedic and preventive children's shoes. The footwear is manufactured at 100 % by our company according to specially developed models. The model range includes sandals, boots and shoes for boys and girls for all weather conditions and seasons.

— manufacturing Wire inserts For molding on the Comfortable Trace machine.

— sale Comfortable footprint machines For the production of custom-made insoles using cushioning express technology.

Children's shoes - retail and wholesale from the manufacturer

Information for professionals about ORLINE orthopedic children's shoes from our production:

– ORLINE shoes are intended for the treatment of moderate impairments of statodynamic function, longitudinal flatfoot, forefoot, combined flatfoot, valgus foot, clubfoot, flatfoot, varus foot, cheek foot, hollow foot, equinus foot, clubfoot, the Toe deformity and flexion contracture, shortening of the lower limbs, club foot, paralyzed foot and various foot lengths.

– ORLINE shoes contain the following special orthopedic components to restore or balance statodynamic function and reinforce the shoe upper when using prosthetic and orthopedic products: double-sided rigid profile, anatomically shaped heel for better stabilization of the foot in the shoe, flat footprint in the Shoe for further customization of the shoe with an individual orthopedic insole.

– The ORLINE shoe is characterized by moderate rolling and appropriate stiffness in the heel and ankle areas. It does not hinder full range of motion and does not restrict ankle movement. At the same time, it securely locks the heel joint of the heel.

We look forward to cooperation!

Required equipment

Before sewing, each part must be thinned so that the seams are even and neat. The prepared pieces are sewn together in the sewing room. The following equipment for shoe making is required:

Sole fastening technology.

The soles are connected to the upper of the shoe in several ways:

The gluing process is popular because it is reliable and inexpensive to produce. With the correct adhesive technique, the penetration of moisture between the shaft and sole is almost impossible. However, if poor-quality glue is used or applied incorrectly, the shoe can quickly fall apart.

The sewing method of attaching the sole to the upper part of the shoe is not practical enough for moisture penetration, in addition, the likelihood of damage to the sewing thread is high.

The combined method involves both gluing and sewing.

Vulcanization – the parts of the product (top and bottom) are practically welded together. With this method, the likelihood of the sole peeling off from the upper is practically eliminated. The only disadvantage of this method is the limited choice of materials.

Sewing from the inside

The shoe has an inner lining that can be made from the following materials

• Leather;
• Textile;
• synthetic materials;
• combinations of different materials;
• wool on a woven backing;
• Natural fur on a leather base.

The quality of the pattern depends on the quality of the connection.

Putting the elements together

The way the upper and lower parts of the shoe are connected is responsible for many of the performance characteristics:

Once the upper is finished, it is stretched over the last of the shoe and attached to the insole on the bottom of the shoe. This process is called 'tightening'. At this stage, the forefoot and seat of the shoe are molded into the shoe:

The strips can be made in different ways depending on the future model. They can appear in the following form:

The shape of the hooves depends on fashion trends, since this is the most important technical feature on which the appearance of the subsequent model depends.

Manufacture of shoe inserts

Materials for the reproduction of shoe uppers

Molded insoles

Insoles with different inserts and coatings

outsole

Single and two-tone TPE soles for all seasons

Tesoro Shoes specializes in producing knitted fabrics, insoles, molded insoles and TPE outsoles, as well as supplying all kinds of shoe components from the world's leading manufacturers. The highest quality standards are the key to our success. We are constantly renewing our collections of soles and insoles.

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The company 'Tesoro Shoes' produces and sells wholesale - knitted fabrics, linings, doubloons, as well as shoe soles, molded insoles.

Shoe soles made of TPE (thermoplastic elastomer). This material is characterized by high frost resistance, low abrasion and flexibility. Our range includes a large selection of shoe soles. The color palette of the soles is also diverse; some of the range is produced in two colors.

Our range of soles is constantly being supplemented with new, current and fashionable items. One of our most important production areas is the production of insoles. The insoles are made from EVA (ethylene vinyl acetate). We offer various versions of both shoe insoles and insoles with different thicknesses and shapes. Insoles differ both in the thickness of the bottom and in the shape of the insole itself. Lining materials are an important element in the manufacture of shoes. We produce a wide range of interlinings. You can order fabrics of different densities from us, such as: B. Tricot, jersey, calico, twill, spunbond and knitted fabrics, jersey from the stitch to the thermal coating. Our capacity allows us to duplicate all types of fabrics. Upon request, we can duplicate, triple or quadruple all kinds of multi-layer fabrics on rolls. The latest equipment allows continuous and point application of adhesive compositions. Staple cardboard, staples, and backing boards can also be purchased in bulk. Staple board is available in thicknesses from 1.75 mm to 2.00 mm. We only sell all of our products in wholesale quantities. We are looking at working with manufacturers, wholesalers and retailers at the federal level.
We ensure the delivery of our products – shoe soles, molded insoles, lining materials, mezhpodlakladochnaya, etc., as in Russia and the CIS countries.
Buy wholesale, our products can be contacted by phone or by visiting us, we are always happy to meet new customers.
Please note that some of our products are made to order and are not in stock. These products include shoe inserts, soles, linings and insoles.

Equipment needed

There are now a large number of manufacturers of various equipment for all types of shoes: rubber, men's, women's, orthopedic, children's, winter, summer, etc.

A variety of equipment is required for work in the assembly area:

• assembly line;
• Sewing machine for insoles (…)
• a machine for forming patches and hems for socks;
• clamping and damping machines;
• sewing machines, marking and unraveling machines;
• ironing, polishing and cuff cleaning machines;
• continuous dryer;
• cooling tunnel;
• Heat activator for self-adhesive films;
• Seam gluing press.

Video about the ECCO brand process:

Materials for production

The best material for making shoes is natural leather. Leather for the production of slippers is offered by the Russian Ronnon factory. In addition to this factory, there are a number of other leather factories in the country. The purchase of leather is measured in tons. The cost of leather can vary and depends on the type of leather:

• for m2 of cowhide the price is 150-180 rubles;
• for m2 suede – 50-150 rubles;
• for m2 of perforated leather the price starts from 100 rub.

This is how we scan the legs??

This is how we scan the legs??. #MoscowNow #foot #children #peds #flatfootchildren #subbottom #morning #fast #ekaterinburg Publication from the Orthopedic Center 'ORFI' (@stelki_orfi) 15 Jun 2018 at 9:42am PDT

Scanning the foot is carried out using a special device - a plantograph. The procedure is very simple. First, the patient takes off his shoes and stands on the diagnostic area. The device then takes an accurate, deformation-free photo of the foot. Based on the data obtained, a 3D computer simulation of the insoles is carried out. This method has the advantage that the supply of insoles becomes more effective:

• a more meaningful 3D model of the foot
• The ability not only to analyze the shape of the foot, but also to obtain information about the correct distribution of weight on the foot.

Modeling and manufacturing of insoles in Moscow based on the 3D scan of the foot is always:

• An accurate result.
• An extremely clear image.
• Detection of zones of deviation from the norm.
• Simultaneous analysis of a large number of parameters.
• Ability to store and compare results from multiple studies.

How to order the production of insoles based on 3D scanning of the foot in Moscow on favorable terms?

ORTO Orthopedic Center offers professional 3D computer modeling of insoles in Moscow and the production of insoles based on 3D scans. Thanks to 3D techniques and an individual approach, it is possible to take into account all the nuances and achieve maximum efficiency. The precise results obtained with the plantograph make it possible to create insoles adapted to the type of foot deformity, the stage of flatfoot, age-related changes and other parameters. Your podiatrist will also recommend appropriate shoes to correct any foot deformity you may have. Call us to schedule an appointment for 3D computer modeling of insoles to create custom insoles.

?If you suffer from constant foot pain, heaviness or discomfort, you can contact us. We will make you unique insoles JUST for your feet for almost any footwear. You will gain comfort and forget your problems?.
______________________________
#insta 1TP5SPORT #PEPLE #FOOT #MOMS #MOMSMOSCOWOWOWOWEL #SOL Region 1TP5SOLE #FASHION #HEALTH PUBLIATION From the Orthopaedic Center '(@Stelki_Orfi) Y 2018 AT 9:14 PDT

We help solve this problem ?? Custom-made sensorimotor orthoses for adults and children. No analogues in Russia ______________________________ #individual orthoses #flatfoot #sportsMoscow #hockey #childchildren #lovingcity #botany #good morning #children's health #painful feet #fatigue feet #physiotherapist #neurologist #scoliosis #Publication from Orthopedic Center 'ORFI' (@stelki_orfi) December 3, 2017 8:09 PST

☝️Postural pain in the cervical spine can come from the feet. Pay attention to your 'foundation' - the foot. If it is wrong and there will be problems for the whole body. We make unique sensorimotor orthoses to give our bodies the cushioning they need существования?????? ______________________________ #goodporanek #childhealth #footwear. #sports #shoes #mummy #orfi2016 #podologist #orthopaedic shoes #love city #botany #orthopaedistsMoscow #children's doctor #physiotherapist #neurologist #now #orfi Publish ed from Orthopedic Center 'ORFI' (@stelki_orfi) May 13, 2018 at 8: 08 PDT

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Selection of location.

This aspect directly depends on the size of the production. If you do not want to open a large business, a small space with 2-3 rooms and all the necessary facilities will be enough. However, if you plan on mass production, you should look for a production facility of at least 7,000 square meters. It should be located in an industrial area.

For a small business, location in the city is not important. However, if a small boutique is to be set up next to the workshop, it should be located near transport hubs. The cost of renting premises varies depending on the region of the country, the area of the city and its size. Before developing your business plan, research the price range in your area.

Which employees should be hired?

The number of employees also depends on the size of your company. A large company needs at least 150-200 employees (in 2 shifts). For a one-person company with small production, a few employees are enough:

• A designer who develops the original models
• A craftsman who works with all the equipment
• A tailor who sews and creates patterns
• An administrator who takes care of the organization and sales

Cleaning can be carried out by employees or by an external cleaning company. The same applies to accounting. This reduces personnel costs.

The production of shoe insoles according to GOST

Orthoses (Russia) cost significantly less than their foreign counterparts. The products are developed by orthopedic doctors, tested multiple times and then released for sale. The manufacturers of orthoses (Russia) use high-quality materials and modern equipment in the production of orthopedic aids. The production technology fully complies with national GOST requirements. In terms of effectiveness, orthoses (made in Russia) do not differ from foreign products and in some cases even show better results.

As a rule, orthoses, insoles and orthoses (Russia) are determined by a doctor for regular or temporary wear. Experts do not recommend choosing these products yourself, since not only the health of the feet, but also the functioning of the entire musculoskeletal system depends on the right choice. Russian orthopedic insoles should be purchased in one of the following cases:

Doctors recommend purchasing Russian orthopedic insoles for patients with flat feet. This condition is quite difficult and lengthy to treat, so it is advisable to start wearing orthopedic insoles in a timely manner.

our range

The online shop 'Orthosan' offers the purchase of affordable, high-quality orthopedic effect insoles from domestic production. We work closely with Russian manufacturers of goods in this category and sell products at affordable prices, the quality that corresponds to GOST.

Orthotics (Russia) are represented by a wide range. There are models for children and adults, among all types of shoes. You may also be interested in comfortable pillows (Russia) and insoles.

We deliver in Moscow and the Moscow region, as well as throughout Russia, we advise in the store in the Central Administrative District. To order the product of your choice, you can use the shopping cart on the website, call us or visit our store

• Making hooves for shoes.
• Manufacture of soles for shoes.
• Equipment for manufacturing orthopedic insoles.
• Manufacture of orthopedic insoles for children.
• Manufacture of shoe lasts.
• The shoe inserts are.
• Mortar for soles.
• Shoe manufacturing technology.